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Effect of Cu on the Microstructure of Al-8Zn-2.5Mg-xCu Alloys Fabricated by Twin roll casting
박판주조법으로 제조한 Al-8Zn-2.5Mg-xCu 합금 판재의 미세조직에 미치는 Cu의 영향
Dong-Guk Kim, Yong hee Jo, Yun-Soo Lee, Yong-You Kim, Hyoung-Wook Kim, Jung-Ki Kim
김동국, 조용희, 이윤수, 김용유, 김형욱, 김정기
Korean J. Met. Mater. 2022;60(4):329-339.   Published online 2022 Mar 28
DOI: https://doi.org/10.3365/KJMM.2022.60.4.329

The effect of Cu content on the microstructure and mechanical properties of Al-8.0Zn-2.5Mg-xCu (x: 0, 1, 2, 3) aluminum alloys manufactured by the twin-roll casting process was investigated. The Al-8.0Zn-2.5Mg-xCu alloy showed an increase in surface defects with increasing Cu content. This is because the amount of residual liquid in..... More

Microstructure and Mechanical Properties of Vacuum Centrifugal Casted Ti-6Al-4V Alloy by Casting and Heat Treatment
진공 원심 주조된 Ti-6Al-4V 합금의 주조 및 열처리에 따른 미세조직과 기계적 특성
Hyun-Woo Lee, Byeong-Ook Kong, Seung Eon Kim, Yunkon Joo, Sukhyun Yoon, Je Hyun Lee
이현우, 공병욱, 김승언, 주윤곤, 윤석현, 이재현
Korean J. Met. Mater. 2022;60(4):282-290.   Published online 2022 Mar 28
DOI: https://doi.org/10.3365/KJMM.2022.60.4.282

The Ti-6Al-4V alloy has been widely used for structural materials due to high specific strength property, however it is difficult to cast because of high reactivity at high temperature. In this study casting characteristics and post-casting heat treatment were studied in the cast Ti alloy. The cast alloy was prepared..... More

                           Cited By 1
Microstructure and Wear Properties of Al 7075 Alloy Manufactured by Twin-Roll Strip Casting Process
Twin-Roll Strip Casting 공정으로 제조된 Al 7075 합금의 미세조직 및 마모 특성
Kyoung-Wook Kim, Min-Seok Baek, Kwangjun Euh, Kee-Ahn Lee
김경욱, 백민석, 어광준, 이기안
Korean J. Met. Mater. 2021;59(12):870-879.   Published online 2021 Nov 19
DOI: https://doi.org/10.3365/KJMM.2021.59.12.870

Al 7075 alloy was manufactured using the twin-roll strip casting (TRC) process, and the mechanical and wear properties of the fabricated TRC process were investigated. To compare the properties of the alloy manufactured by TRC, another Al 7075 alloy was fabricated by conventional direct chill (DC) casting as a comparative..... More

                           Cited By 1
Evaluation of Cooling Performance of an Additive Manufactured Gravity Die Casting Mold with Conformal Cooling Channel
적층제조 공정으로 구현된 형상 적응형 냉각채널 적용 다이캐스팅 금형의 냉각성능 평가
Yu Jin Park, Eok Soo Kim, Jeong Hun Lee, Ji Hwan Choi, Pil Hwan Yoon, Ho Jeong Kang, Dong Hyun Kim, Yong Ho Park, Jong Wan Ko
박유진, 김억수, 이정훈, 최지환, 윤필환, 강호정, 김동현, 박용호, 고종완
Korean J. Met. Mater. 2021;59(9):652-663.   Published online 2021 Aug 4
DOI: https://doi.org/10.3365/KJMM.2021.59.9.652

A cooling channel with an optimized design provides not only high throughput with gravity die casting, but also guarantees product quality. A conformal cooling channel (CC) whose structure follows the shapes or surfaces of the mold cavity has attracted great attention in the die casting industry, because it allows rapid..... More

Effect of Shielding Gases on the Wire Arc Additive Manufacturability of 5 Cr 4 Mo Tool Steel for Die Casting Mold Making
Jae-Deuk Kim, Jae Won Kim, Joo Yong Cheon, Yang-Do Kim, Changwook Ji
Korean J. Met. Mater. 2020;58(12):852-862.   Published online 2020 Dec 4
DOI: https://doi.org/10.3365/KJMM.2020.58.12.852

Generally, molds are fabricated by the machining of massive billets of tool steels, such as AISI4140 or H13, but it has drawbacks, such as a large material loss and long-delivery time. The Wire-Arc Additive Manufacturing (WAAM) process could be an alternative fabrication method. It has the advantages of less material..... More

                           Cited By 5
Effects of Ni and Cu Addition on Tensile Properties and Thermal Conductivity of High Pressure Die-cast Al-6Si Alloys
고압 다이캐스팅 Al-6Si계 합금의 인장특성 및 열전도성에 미치는 Ni과 Cu 첨가 영향
Jae-Cheol Jang, Kwang Seon Shin
장재철, 신광선
Korean J. Met. Mater. 2020;58(4):217-226.   Published online 2020 Mar 10
DOI: https://doi.org/10.3365/KJMM.2020.58.4.217

In this study, the effects of nickel and copper on the mechanical and thermal properties of Al-Si alloys were investigated, for different alloy compositions. Thermodynamic calculations were carried out to predict the alloys’ solidification behavior (solidification temperature, solid fraction and physical properties (density, thermal conductivity, elastic modulus, bulk modulus)). The..... More

                           Cited By 4
Effect of Post Heat-Treatment on the Microstructure, Tensile and Fatigue Properties of Al 3003 Alloy Manufactured by Strip Casting Process
Strip Casting 공정으로 제조된 Al 3003 합금의 미세조직, 인장 및 피로 특성에 미치는 후열처리 영향
Min-Seok Baek, Kwangjun Euh, Chang-Yeol Jeong, Kee-Ahn Lee
백민석, 어광준, 정창열, 이기안
Korean J. Met. Mater. 2020;58(3):151-161.   Published online 2020 Mar 5
DOI: https://doi.org/10.3365/KJMM.2020.58.3.151

Al 3003 alloy was manufactured by strip casting process, and the effect of post heat-treatment on tensile and fatigue properties was investigated. The strip cast Al 300 alloy exhibited a unique globular shaped rapid-cooled solidification structure, and the microstructural characteristic remained after heat-treatment. Asstrip cast (F) and heat-treated (O) alloys..... More

                           Cited By 3
Effect of P/Al Molar Ratio and Curing Conditions of CBAPC Binder on Flexural Strength and Moisture Resistance of Artificial Sand Core
CBAPC 바인더로 제조한 인공사 중자의 강도 및 내습성에 미치는 P/Al 몰 비와 경화 조건의 영향
Hyeon Gon Oh, DongKook Park, Yangdo Kim, Man Sig Lee
오현곤, 박동국, 김양도, 이만식
Korean J. Met. Mater. 2019;57(12):808-816.   Published online 2019 Nov 22
DOI: https://doi.org/10.3365/KJMM.2019.57.12.808

CBAPC (chemically bonded aluminum phosphate ceramic) binders have various advantages, including superior corrosion resistance and strength at high temperature. They are also a non-toxic and eco-friendly material. We investigated an inorganic binder based on CBAPC using artificial sand for casting. The CBAPC binders were synthesized with various P/Al molar ratios..... More

                           Cited By 1
Effect of Pre-Aging Treatment on Bake-Hardenability of Al-8.0Zn-2.5Mg-2.0Cu Alloy Sheet Fabricated by Twin-Roll Casting Process
박판주조공정으로 제조한 Al-8.0Zn-2.5Mg-2.0Cu 합금 판재의 소부경화특성에 미치는 예비시효의 영향
Ji-Goo Heo, Yun-Soo Lee, Min-Seok Kim, Hyoung-Wook Kim, Yang-Do Kim
허지구, 이윤수, 김민석, 김형욱, 김양도
Korean J. Met. Mater. 2019;57(6):396-404.   Published online 2019 May 16
DOI: https://doi.org/10.3365/KJMM.2019.57.6.396

The effects of natural and pre-aging on the microstructure and mechanical properties of Al-8.0Zn-2.5Mg-2.0Cu aluminum alloy sheet fabricated by twin roll casting were investigated. Immediately after solution treatment, the Al-8.0Zn-2.5Mg-2.0Cu alloy sheet had a yield strength of 173 MPa and elongation of 19.5%. The hardness of the Al-8.0Zn-2.5Mg-2.0Cu alloy sheet..... More

                           Cited By 7
Effect of Alloying Elements on the Thermal Conductivity and Casting Characteristics of Aluminum Alloys in High Pressure Die Casting
고압 다이캐스팅용 알루미늄 합금의 열전도성 및 주조성에 미치는 첨가원소의 영향
Cheol-Woo Kim, Young-Chan Kim, Jung-Han Kim, Jae-Ik Cho, Min-Suk Oh
김철우, 김영찬, 김정한, 조재익, 오민석
Korean J. Met. Mater. 2018;56(11):805-812.   Published online 2018 Nov 5
DOI: https://doi.org/10.3365/KJMM.2018.56.11.805

High pressure die casting is one of the precision casting methods. It is highly productivity and suitable for manufacturing components with complex shapes and accurate dimensions. Recently, there has been increasing demand for efficient heat dissipation components, to control the heat generated by devices, which directly affects the efficiency and..... More

                           Cited By 6
Effect of Additives on the Sand Burning of Inorganic Binder in Al-Si7Mg Alloy Casting
물유리계 바인더의 첨가제가 Al-Si7Mg 합금 주조 시 소착에 미치는 영향
Min A Bae, Myung Hwan Kim, Jeong-Wook Park, Man Sig Lee
배민아, 김명환, 박정욱, 이만식
Korean J. Met. Mater. 2018;56(4):327-333.   Published online 2018 Apr 5
DOI: https://doi.org/10.3365/KJMM.2018.56.4.327

Traditional organic binders used by the foundry industry produce problems such as generation of volatile organic compounds(VOCs), smoke and etc. A water glass binder system has been developed to improve the casting strength and to solve the environmental problems. However the water glass binder has a serious problem of sand..... More

         Cited By 1
Bake-hardening Properties of Al-0.6Mg-1.2Si Alloy Sheets Fabricated by Twin Roll Casting
박판주조법으로 제조한 Al-0.6Mg-1.2Si 합금판재의 소부경화특성
Gi-Cheol Ju, Yun-Soo Lee, Min-Seok Kim, Hyoung-Wook Kim, Yang-Do Kim
주기철, 이윤수, 김민석, 김형욱, 김양도
Korean J. Met. Mater. 2017;55(12):853-861.   Published online 2017 Dec 4
DOI: https://doi.org/10.3365/KJMM.2017.55.12.853

The effect of pre-aging treatment on the microstructure and mechanical properties of Al-0.6Mg-1.2Si aluminum alloy sheets fabricated by twin roll casting (TRC) was investigated. It was observed that two kinds of nanoclusters, cluster(1) and cluster(2), play an important role in the bake-hardening properties of Al-Mg-Si aluminum alloy. The hardness of..... More

Effect of Overflow Geometry and Injection Speed on the Casting Product during the Magnesium Alloy Die-casting Process for Thin-walled Electronic Housing Components
마그네슘 합금 박육 부품 다이캐스팅 주조시 오버플로우 형상 및 주입속도가 주조 품질에 미치는 영향
Eui-Hyuk Kwon, Jaehong Kwon, Beyong-Chul Kim, Jeong-Whan Han
권의혁, 권재홍, 김병철, 한정환
Korean J. Met. Mater. 2017;55(7):515-522.   Published online 2017 Jul 4
DOI: https://doi.org/10.3365/KJMM.2017.55.7.515

Casting defects such as gas traps and oxide particles must be removed in the die-casting process in order to obtain good cast products. Experimental research is costly and time-consuming, so computer simulations are typically performed in advance and then compared to experimental results. In this paper, a magnesium alloy die-casting..... More

Hot Deformation Behavior of As-cast Low Nickel Fe-22Cr-9.5Mn-3.3Ni Austenite Steel
니켈감량 Fe-22Cr-9.5Mn-3.3Ni 오스테나이트강 주조재의 고온 변형성
Sang Yeon Ahn, Jae Sook Song, Sun Ig Hong
안상연, 송재숙, 홍순익
Korean J. Met. Mater. 2017;55(7):477-485.   Published online 2017 Jul 4
DOI: https://doi.org/10.3365/KJMM.2017.55.7.477

The hot deformation behavior of as-cast and homogenized Fe-22Cr-9.5Mn-3.3Ni stainless steel was investigated over a temperature range between 600~1,250 ℃. The deformability of the as-cast Fe-22Cr-9.5Mn-3.3Ni steel decreased with increasing temperature up to 850 ℃, and then increased at temperatures between 900 and 1200 ℃ caused by dynamic recrystallization at..... More

Influence of Ultrasonic Melt Treatment and Cooling Rates on the Microstructural Development and Elevated Temperature Mechanical Properties of a Hypereutectic Al-18Si-4Cu-3Ni Piston Alloy
초음파 용탕 처리 및 냉각속도가 Al-18Si-4Cu-3Ni 피스톤용 합금의 미세조직과 고온인장특성에 미치는 영향
Jea-Hee Yoon, Young-Hee Cho, Jae-Gil Jung, Jung-Moo Lee, Ik Min Park
윤재희, 조영희, 정재길, 이정무, 박익민
Korean J. Met. Mater. 2017;55(6):396-404.   Published online 2017 Jun 1
DOI: https://doi.org/10.3365/KJMM.2017.55.6.396

The influence of ultrasonic melt treatment (UST) combined with a change in cooling rates on the microstructure and elevated temperature mechanical properties of a hypereutectic Al-18Si-4Cu-3Ni piston alloy was investigated. Microstructural observation confirmed that UST effectively refined the sizes of primary Si and intermetallic compounds (e.g. ε-Al3Ni) while promoting their..... More

         Cited By 2
Effect of Mn, Si, and Sb on High-temperature Oxidation of Fe-Mn-Al-Si-Sb-C Steels
Fe-Mn-Al-Si-Sb-C 강의 고온산화에 미치는 Mn, Si, Sb 첨가효과
Soon Yong Park, Dong Bok Lee
박순용, 이동복
Korean J. Met. Mater. 2017;55(5):308-314.   Published online 2017 May 9
DOI: https://doi.org/10.3365/KJMM.2017.55.5.308

High Mn twinning-induced plasticity (TWIP) steels with compositions of Fe-(18.0-18.17) Mn-1.51Al-(0.48-0.52)Si-(0.61-0.62)C-(0.52-0.54)Cr-(0.22-0.23)Ni-0.03Nb-(0-0.04)Sb (wt%) are oxidized at 650 ℃ and 750 ℃ for < 24 h in air in order to determine the effect of the alloying elements on the oxidation. They are oxidized parabolically to MnO2,Mn2O3,FeO,Fe2O3, and FeMn2O4 oxides with relatively..... More

         Cited By 1
The Effect of Ultrasonic Melt Treatment on the Microstructure and Mechanical Properties of Al-7Si-0.35Mg Casting Alloys
초음파 용탕 처리가 Al-7Si-0.35Mg 알루미늄 합금의 미세조직 및 기계적 특성에 미치는 영향
Soo-Bae Kim, Young-Hee Cho, Jung-Moo Lee, Jae-Gil Jung, Su Gun Lim
김수배, 조영희, 이정무, 정재길, 임수근
Korean J. Met. Mater. 2017;55(4):240-246.   Published online 2017 Apr 6
DOI: https://doi.org/10.3365/KJMM.2017.55.4.240

The effect of ultrasonic melt treatment (UST) on the microstructure and mechanical properties of Al-7Si-0.35Mg (A356) casting alloys was investigated. The particular aim of this study was to analyze the mechanism involved in the strengthening of the A356 alloys when fabricated by UST. The UST had little effect on the..... More

         Cited By 5
Numerical and Experimental Analysis on the Cavity Formation and Shrinkage for Investment Cast Alloy 738 4 mm-Thick Rectangular Tube
Alloy 738 초내열합금 4 mm 두께 각관의 정밀주조 시 수축공 및 수축변위 해석 및 분석
Myeong-Il Park, Kyeong-Min Kim, Yeong-Chul Lee, Jung-Seok Lee, Jae-Hyun Lee, Jae-Hyun Yoo, Sang-Hu Park, Yoon Suk Choi
박명일, 김경민, 이영철, 이정석, 이재현, 유재현, 박상후, 최윤석
Korean J. Met. Mater. 2017;55(2):132-138.   Published online 2017 Feb 2
DOI: https://doi.org/10.3365/KJMM.2017.55.2.132

Investment casting for the thin (4 mm thick) rectangular tube (40 mm wide, 80 mm high and 200 mm long) was carried out numerically and experimentally for Alloy 738, which is a precipitation-hardened Ni-base superalloy. Two types of rectangular tubes, one with a regular array (10 mm by 10 mm..... More

Materials Analysis & Characterization
Serial Sectioning and Reconstruction Techniques for Three-Dimensional Microscopy of Metallic Materials
금속 미세조직의 3차원 이미지 관찰을 위한 순차적 박리 및 재구성 기술
Su-Hyeon Kim, Youngmok Rhyim
김수현, 임영목
Korean J. Met. Mater. 2016;54(9):698-710.   Published online 2016 Sep 5
DOI: https://doi.org/10.3365/KJMM.2016.54.9.698

Experimental techniques for serial sectioning and reconstruction were investigated in the three-dimensional imaging of microstructures in metallic materials. Mechanical polishing equipped with a light optical microscope and a digital image processor was used for the serial sectioning and reconstruction. Different processing conditions were investigated for three different alloys: Al-Si alloy,..... More

         Cited By 4
Casting/Solidification/Heat Treatment
Study on the Surface Microstructure of a Modified STD61 Steel Mold Used for the Die Casting Process
다이캐스팅 공정에 사용된 개량형 STD61 열간 금형 표면의 미세조직에 관한 연구
Ha-Young Yu, Seung-Joon Lee, Minwoo Kang, Suk-Jin Lee, Won Jon Yang, Jae Suk Jeong, Byung-Hoon Kim, Young-Kook Lee
유하영, 이승준, 강민우, 이석진, 양원존, 정재석, 김병훈, 이영국
Korean J. Met. Mater. 2016;54(9):672-680.   Published online 2016 Sep 5
DOI: https://doi.org/10.3365/KJMM.2016.54.9.672
The surface microstructure and crack formation of an aluminum die-casting mold were investigated. The mold was made of a modified STD61 steel, and was used for more than 165,000 cycles. The mold surface consisted of four layers; an oxidized layer, a decarburized layer, a network carbide layer and a tempered... More
Corrosion & Surface Treatment
High Temperature Oxidation Behavior of Mg-5% Ca-1% Zn Alloys
Kwon Yong Ji, Dong Bok Lee
Korean J. Met. Mater. 2016;54(9):645-651.   Published online 2016 Sep 5
DOI: https://doi.org/10.3365/KJMM.2016.54.9.645

Pure Mg, Mg-5wt%Ca, and Mg-5wt%Ca-1wt%Zn alloys were cast, and their high-temperature oxidation behavior was investigated to determine the roles of Ca and Zn in oxidation. Ca and Zn additions refined the microstructure by formation of Mg2Ca and Ca2Mg6Zn3, respectively, at grain boundaries. Ca increased the oxidation resistance by forming a..... More

         Cited By 2
Mechanical Behavior
Effect of Alloying Elements on the Low-Cycle Fatigue Properties of Al-Si-Mg-(Cu) Alloys for the Cylinder Head of a Passenger Diesel Engine
승용디젤엔진 실린더 헤드용 Al-Si-Mg-(Cu) 합금의 저주기 피로 특성에 미치는 첨가원소 효과
Bo-Ra Jin, Chang-Yeol Jeong
진보라, 정창열
Korean J. Met. Mater. 2016;54(9):626-636.   Published online 2016 Sep 5
DOI: https://doi.org/10.3365/KJMM.2016.54.9.626

To improve automobile fuel efficiency and reduce emissions, there has been a growing demand for more durable alloys for engine components with improved high temperature fatigue resistance. This study examined the effect of alloying elements on the high temperature mechanical behavior of Al-Si-Mg-(Cu) casting alloys for diesel cylinder heads. Depending..... More

         Cited By 3
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